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Advanced technology of 2mm diameter, internal coolant deep drill with a 120mm flute length

Advanced technology of 2mm diameter, internal coolant deep drill with a 120mm flute length

2025-09-10
Parameter Breakdown
  • Diameter: 2mm → considered an ultra-small diameter drill.

  • Type: Internal coolant drill → coolant channels inside the drill deliver cutting fluid directly to the tip.

  • Flute Length: 120mm → effective cutting length, and the depth that can be drilled.

  • Length-to-Diameter Ratio (L/D): 120 ÷ 2 = 60D
    → This is an ultra-deep drill, with a depth-to-diameter ratio of 60:1, which is very challenging to machine.

Features
  1. Internal coolant design: Reduces heat at the cutting zone, improves chip evacuation, and prevents breakage.

  2. Small diameter: Suitable for precision micro-hole machining.

  3. Extra-long flute: Requires a high-rigidity machine and stable clamping for deep-hole operations.

  4. Tool material: Usually tungsten carbide (hard alloy), often coated with TiAlN or AlTiN for improved wear resistance and tool life.

 Typical Applications
  • Aerospace: fuel nozzles, cooling holes

  • Medical devices: micro-holes in surgical instruments

  • Mold making: pinholes, guide holes

  • Precision components: hydraulic valve bodies, injection holes, spray nozzles

Summary:
A 2mm diameter, 120mm flute internal coolant drill is an ultra-deep micro drill with a 60D depth-to-diameter ratio, suitable for high-precision deep-hole machining. It requires high machine accuracy, proper coolant delivery, and careful operation.