Brand Name: | AMG |
Model Number: | Standard/Customized |
MOQ: | 3 |
Price: | Request Quote |
Attribute | Value |
---|---|
Name | Carbide Tapered Ball Nose Endmill for Aluminum |
Coating | DLC/AlTiN coating |
Product name | Surface Finish Optimized Tool |
Suitable for | Alloy Steel, Stainless Steel, Titanium Alloy, etc |
Express | TNT, DHL, EMS |
The carbide tapered ball nose end mill for aluminum moulds is a high-performance cutting tool designed by AMG Precision Tools for machining aluminum alloy moulds. This tool features a unique tapered design combined with a ball nose, making it ideal for creating complex geometries, intricate details, and smooth surface finishes in aluminum moulds.
The carbide construction offers excellent wear resistance and high-temperature performance, ensuring long tool life and improved cutting efficiency. AMG's carbide tapered ball nose end mill excels in high-precision and high-speed cutting, making it an ideal choice for industries such as mould manufacturing, automotive, and aerospace.
Parameter | Description |
---|---|
Material | High-quality carbide (Carbide) |
Coating | TiAlN, DLC, AlTiN (customizable upon request) |
Tool Diameter | 3mm - 12mm (customizable based on requirements) |
Tool Length | 50mm - 200mm (based on the size of the mould) |
Number of Flutes | 2 Flutes, 3 Flutes (customizable) |
Helix Angle | 30° - 45° (optimized for efficient chip removal) |
Taper Angle | 1°, 2° (for different depths and angled cuts) |
Cutting Speed | 2000 - 4000 m/min (adjustable for different aluminum alloys) |
Feed Rate | 0.1 - 0.3 mm/tooth (higher for roughing, lower for finishing) |
AMG's carbide tapered ball nose end mill operates by rotating at high speeds to precisely cut through aluminum alloy materials. The tapered design allows it to adapt to various depths and angles, making it ideal for machining complex mould cavities, slopes, and holes.
The ball nose ensures that curved surfaces, intricate details, and fine features are achieved with high accuracy. Carbide, known for its hardness and wear resistance, allows the tool to maintain sharpness and perform efficiently even at high cutting speeds. Coatings like TiAlN and DLC reduce friction and heat buildup, prolonging tool life and improving cutting efficiency.
This tool is suitable for cutting various aluminum alloys, including common grades like 6061, 7075, and other high-strength alloys, as well as aluminum-copper alloys, aluminum-magnesium alloys, and other non-ferrous metals.
For roughing, increase cutting speed (2000 - 4000 m/min) and feed rate (0.1 - 0.3 mm/tooth) to improve machining efficiency. For finishing, reduce the feed rate and cutting depth to ensure smoother surface finishes and precision.
With proper cutting parameters and cooling, the tool can last for a long time. Carbide tools generally offer a longer lifespan due to their hardness and wear resistance. Regular inspection and appropriate cooling fluids can further extend the tool life.
Tool size should be selected based on the design requirements of the mould and the complexity of the part. Smaller diameters are ideal for fine details, while larger diameters are better for roughing or creating larger cavities.