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Carbide Tapered Ball Nose Endmill Cutting Tool For Aluminum Moulds And Machining

Carbide Tapered Ball Nose Endmill Cutting Tool For Aluminum Moulds And Machining

Brand Name: AMG
Model Number: Standard/Customized
MOQ: 3
Price: Request Quote
Detail Information
Place of Origin:
China
Certification:
ISO9001
Name:
Carbide Tapered Ball Nose Endmill For Aluminum
Coating:
DLC/AlTiN Coating
Product Name:
Surface Finish Optimized Tool
Suitable For:
Alloy Steel,Stainless Steel,Titanium Alloy, Etc
Express:
TNT,DHL,EMS
Highlight:

Carbide Tapered Ball Nose Endmill

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Ball Nose Endmill For Aluminum Moulds

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Ball Nose Endmill For Aluminum Machining

Product Description
Carbide Tapered Ball Nose Endmill for Aluminum Moulds
High Precision Cutting Tool for Aluminum Alloy Machining
Product Specifications
Attribute Value
Name Carbide Tapered Ball Nose Endmill for Aluminum
Coating DLC/AlTiN coating
Product name Surface Finish Optimized Tool
Suitable for Alloy Steel, Stainless Steel, Titanium Alloy, etc
Express TNT, DHL, EMS
Product Description

The carbide tapered ball nose end mill for aluminum moulds is a high-performance cutting tool designed by AMG Precision Tools for machining aluminum alloy moulds. This tool features a unique tapered design combined with a ball nose, making it ideal for creating complex geometries, intricate details, and smooth surface finishes in aluminum moulds.

The carbide construction offers excellent wear resistance and high-temperature performance, ensuring long tool life and improved cutting efficiency. AMG's carbide tapered ball nose end mill excels in high-precision and high-speed cutting, making it an ideal choice for industries such as mould manufacturing, automotive, and aerospace.

Carbide Tapered Ball Nose Endmill Cutting Tool For Aluminum Moulds And Machining 0
Key Applications
  • Mould Manufacturing: Precision machining of aluminum alloy moulds, especially for complex cavities, slopes, details, and curved surface machining
  • Automotive Parts: Machining aluminum alloy parts used in automotive manufacturing with high precision requirements
  • Aerospace: Precision machining of aluminum components ensuring strength and surface smoothness
  • Electronics: Machining aluminum alloy parts for electronic devices with high accuracy and surface quality
Technical Specifications
Parameter Description
Material High-quality carbide (Carbide)
Coating TiAlN, DLC, AlTiN (customizable upon request)
Tool Diameter 3mm - 12mm (customizable based on requirements)
Tool Length 50mm - 200mm (based on the size of the mould)
Number of Flutes 2 Flutes, 3 Flutes (customizable)
Helix Angle 30° - 45° (optimized for efficient chip removal)
Taper Angle 1°, 2° (for different depths and angled cuts)
Cutting Speed 2000 - 4000 m/min (adjustable for different aluminum alloys)
Feed Rate 0.1 - 0.3 mm/tooth (higher for roughing, lower for finishing)
Working Principle

AMG's carbide tapered ball nose end mill operates by rotating at high speeds to precisely cut through aluminum alloy materials. The tapered design allows it to adapt to various depths and angles, making it ideal for machining complex mould cavities, slopes, and holes.

The ball nose ensures that curved surfaces, intricate details, and fine features are achieved with high accuracy. Carbide, known for its hardness and wear resistance, allows the tool to maintain sharpness and perform efficiently even at high cutting speeds. Coatings like TiAlN and DLC reduce friction and heat buildup, prolonging tool life and improving cutting efficiency.

Carbide Tapered Ball Nose Endmill Cutting Tool For Aluminum Moulds And Machining 1
Frequently Asked Questions
What aluminum alloys can the carbide tapered ball nose end mill cut?

This tool is suitable for cutting various aluminum alloys, including common grades like 6061, 7075, and other high-strength alloys, as well as aluminum-copper alloys, aluminum-magnesium alloys, and other non-ferrous metals.

How do I optimize cutting parameters?

For roughing, increase cutting speed (2000 - 4000 m/min) and feed rate (0.1 - 0.3 mm/tooth) to improve machining efficiency. For finishing, reduce the feed rate and cutting depth to ensure smoother surface finishes and precision.

What is the tool life of the carbide tapered ball nose end mill?

With proper cutting parameters and cooling, the tool can last for a long time. Carbide tools generally offer a longer lifespan due to their hardness and wear resistance. Regular inspection and appropriate cooling fluids can further extend the tool life.

How do I select the right tool size?

Tool size should be selected based on the design requirements of the mould and the complexity of the part. Smaller diameters are ideal for fine details, while larger diameters are better for roughing or creating larger cavities.